Benefits of Industrial Parts Washers

Cleaning industrial parts is essential to remove dirt, grime, oil and other contaminants and ensure the parts’ post-manufacturing quality. You can improve parts cleaning with industrial parts washers. Industrial parts washers use various efficient and effective methods, including environmentally friendly chemical solvents, to clean different metals.

What Are Industrial Parts Washers?

Industrial part washers are powerful machines that effectively clean equipment parts faster while using less energy. Despite using fewer cleaning supplies and solvents, industrial part washers deliver impressive results even when working on the most stubborn stains.

Cleaning parts with this equipment involves placing the part into the washer, starting the machine and waiting for the process to complete. Once finished, you get a debris- and containment-free part.

What Are the Benefits of Industrial Parts Washers?

Industrial parts washers have numerous benefits for business owners in many industries, including:

Ensure Efficient Parts Cleaning

These machines are ideal for businesses that require high production speed. A strong parts washer removes oil, dirt, grease, carbon deposits, coolants and other residue from the surface of a wide variety of metal parts. Most parts washers are adjustable to various angles to thoroughly clean every nook and cranny. These machines can deliver desirable results quickly.

Save Costs Over Time

Industrial parts washers can help you save time and money through aspects like:

Reducing labor costs: Automated washers save company time and resources by minimizing the degree to which workers are involved in the cleaning process. Thus, fewer employers are involved in cleaning parts, so more of your team can focus on other essential tasks.
Minimizing water consumption: Parts washers use significantly less water than manual cleaning. They use water-saving strategies such as pressurizing, cascade rinsing, agitation and immersion.
Using less detergent and solvents: Industrial parts washers use significantly fewer detergents and solvents than manual parts washing. Some come with filters used to recycle the solvents and increase their life spans.
Improving waste management: With fewer detergents and solvents, there’s a reduced amount of wastewater produced. As a result, you can cut costs associated with toxic industrial waste management and maintain regulatory compliance.
Decreasing parts and equipment maintenance costs: Proper parts cleaning reduces preventive maintenance costs by minimizing the frequency of repairs and replacements. It also prolongs the life spans of your parts and equipment by preventing regular breakdowns and maintaining the parts in pristine condition for longer.

Create a Safer Work Environment

Traditional industrial parts cleaning processes involve using solvents and detergents such as trichloroethylene, n-propyl bromide, methylene chloride, n-hexane and perchloroethylene. These chemicals may contain harmful or toxic substances that increase hazards.

Many parts cleaning products release volatile organic compounds (VOCs), which are flammable and increase the risks of fires and explosions in the workplace. VOCs may also cause a range of health issues, including headaches, dizziness and breathing problems. They can also lead to allergy flare-ups for employees with chemical sensitivities.

Reduce Environmental Impact

Automatic parts washers reduce your operations’ environmental impact by minimizing water and energy use. Using fewer chemicals and solvents is gentler on the environment and reduces the amount of waste that ends up in landfills.

What Are the Methods of Industrial Parts Cleaning?

Industrial parts washers are designed to clean, rinse and dry parts. There’s a wide selection of industrial parts washers suitable for cleaning different types, sizes, volumes, weights and materials of industrial parts. The best industrial parts washing equipment and operation method depends on your specific needs.

These are the main methods of industrial parts cleaning:

Automated Parts Washing

These machines rely on computer software to control the parts washers by inputting process-specific commands. Automated parts washing is ideal for deep cleaning high-volume parts following a continuous operation that involves washing, rinsing and drying the parts. Two main types of automated parts washers include:

Conveyorized systems use a conveyor belt to move parts along a series of cleaning stations, making them perfect for high-volume cleaning operations.
Rotary basket parts washers use a spinning basket filled with numerous cleaning agents. They reduce contamination by tumbling, spraying and immersing the parts in the solution.

Immersion Cleaning

Immersion parts washers are the most cost-effective systems suitable for light- and heavy-duty cleaning for low-volume projects. They are available in many designs, the main design being a sink that sits atop a large tank or tub. You need aqueous or solvent solutions and a brush to soak and scrub off all the contaminants and impurities.

You can enhance the effectiveness of immersion industrial parts cleaning by incorporating innovative features, like:

Bioremediation: Bioremediation systems use a heated cleaning fluid with microbes and hydrocarbon particles in contaminants like oil and grease into water and carbon dioxide.
Fluid agitation: This uses pump-circulated systems to create a scrubbing action by moving the parts vertically through the fluid. Agitation allows more thorough and intense part cleaning.
Spray washers: Spray washers combine highly pressurized nozzles, heat and detergent to eliminate dirt and debris.

Ultrasonic Parts Cleaning

Ultrasonic parts cleaning uses microscopic cavitation bubbles produced through mechanical energy. These bubbles facilitate an intense cleaning process that removes dirt, oil and grease from every nook and cranny of the part. The frequency of the ultrasonic parts washer determines the force, power and speed of the cavitation process.

What Industries Can Benefit From Machine Parts Cleaning?

Machine parts cleaning is beneficial to businesses in numerous industries. These include parts manufacturing businesses that need to prepare parts for further processing in the form of coating or finishing. Machine parts cleaning ensures these parts are properly cleaned to remove all contaminants that may interfere with the adherence of paint coatings.

It’s also an essential process in the automobile and aerospace industries during repairs and reassembly. Machined components, parts and bearings are cleaned to remove oil, grime, grease and dirt, providing smooth operations and sustaining regulatory compliance.

Parts cleaning also delivers high-quality cleanliness of medical parts and implants to meet stringent quality control standards and produce safe and sterile medical supplies.

Order Industrial Parts Washers From New England Sales

Are you looking to optimize industrial parts cleaning but don’t know where to start? New England Sales is an expert in the industry that has been helping clients solve washing, cleaning and degreasing parts issues for the past three decades. We can help you select the best cleaning and degreasing equipment for your specific needs.

Contact us today to request a quote. Alternatively, call us at 781-826-8855 to schedule a site visit from our professionals. We can observe your processes and applications to accurately guide you on the best industrial parts washers for your business. We look forward to supporting your daily tasks with our solutions.

Linked Sources

https://www.newenglandsales.com/products/industrial-waste-treatment/

https://www.newenglandsales.com/products/parts-washers-cleaners/

https://www.newenglandsales.com/products/parts-washers-cleaners/immersion-washers/

https://www.newenglandsales.com/products/parts-washers-cleaners/spray-washers/

https://www.newenglandsales.com/blog/the-ultimate-guide-to-parts-washer-systems/

https://www.newenglandsales.com/blog/how-to-optimize-the-parts-cleaning-process/

https://www.newenglandsales.com/contact-us/

https://www.epa.gov/indoor-air-quality-iaq/volatile-organic-compounds-impact-indoor-air-quality